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Complex 3D Plastic Prototype with High Precision 5-Axis CNC Milling Service ISO9001 Certified

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Complex 3D Plastic Prototype with High Precision 5-Axis CNC Milling Service ISO9001 Certified

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Brand Name :	IMission
Model Number :	ODM and OEM
Certification :	ISO9001
Price :	0.1~5USD
Payment Terms :	L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability :	10000pcs per month
Delivery Time :	7~35 working days

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Complex 3D Plastic Prototype with High Precision 5-Axis CNC Milling Service ISO9001 Certified

Complex 3D Plastic Prototype | 5-Axis CNC Milling Service

CNC Milling Parts Specifications

Product Name	Precision CNC Milling Parts
Material Available	Plastic
Processing	CNC Milling
Tolerance	±0.002~0.005mm
Drawing Accepted	IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples
Inspection	CMM, Projector, Height Gauge, etc.
Lead Time	7~35 working days
Quality Assurance	ISO9001:2015, SGS, RoHs
Payment Term	MoneyGram, Western Union, T/T, D/P, D/A, L/C
Price	According to your drawing or requirements
Engineer Support	Available for engineering assistance and drawings design

Packaging and Delivery

Packaging	Bubble and Carton or Customization
Port	Shenzhen

CNC Milling Capabilities

Exceptional Precision & Tolerance Control

Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production

Versatile Material Compatibility

Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials

Complex Geometry Machining Capability

Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities

Manufacturing Equipment Specifications

Machine Type	Axis Configuration	Table Size (mm)	Positioning Accuracy	Repeatability	Spindle Power/Speed	Unique Capabilities
3-Axis Vertical	X, Y, Z	500400 to 1500800	±0.005mm	±0.003mm	7.5-22kW, 8,000-24,000 RPM	Heavy material removal, deep cavities
4-Axis with Rotary	X, Y, Z, A	400400 to 800600	±0.008mm	±0.005mm	10-15kW, 12,000-20,000 RPM	Continuous indexing, cylindrical features
5-Axis Simultaneous	X, Y, Z, A, B/C	500500 to 1200800	±0.01mm	±0.006mm	12-30kW, 10,000-30,000 RPM	Complex 3D contours, undercuts, compound angles
5-Axis Gantry	X, Y, Z, A, C	20001000 to 50002500	±0.015mm	±0.008mm	18-40kW, 6,000-15,000 RPM	Large part machining, molds, aerospace structures
High-Speed Machining	3/5-Axis	400400 to 800600	±0.005mm	±0.002mm	15-25kW, 20,000-60,000 RPM	Aluminum, plastics, graphite, fine details

Technical Parameters & Tolerances

Standard Machining Tolerances: ±0.025mm to ±0.10mm
Precision Machining Capability: ±0.005mm (with process control)
Ultra-Precision Machining: ±0.002mm (for critical features)
Surface Finish Range:
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
Geometric Tolerancing:
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
Maximum Part Dimensions:
- Standard 5-axis: 800mm * 600mm * 500mm
- Gantry machines: 5000mm * 2500mm * 1500mm
- Weight capacity: Up to 10,000kg on largest machines

Material Expertise

Metals & Alloys

Material Group	Specific Grades	Machinability Rating	Recommended Cutting Parameters	Primary Applications
Aluminum Alloys	6061, 7075, 2024, 5083, MIC-6	Excellent	HS: 600-3000 m/min, DOC: 0.5-5mm	Aerospace, automotive, electronics, enclosures
Stainless Steels	303, 304, 316, 17-4PH, 15-5PH, 416	Fair to Good	HS: 50-120 m/min, DOC: 0.5-3mm	Medical, marine, chemical, food processing
Tool Steels	D2, A2, O1, H13, P20, S7	Fair to Difficult	HS: 40-100 m/min, DOC: 0.2-2mm	Molds, dies, tooling, wear components
Carbon & Alloy Steels	1018, 1045, 4140, 4340, 8620	Good to Excellent	HS: 100-250 m/min, DOC: 1-5mm	Machine components, automotive, industrial
Titanium Alloys	Grade 2, Grade 5 (Ti6Al4V), Grade 23	Difficult	HS: 30-70 m/min, DOC: 0.5-2mm	Aerospace, medical implants, chemical
Copper Alloys	C110, C360, C172, C932	Excellent to Good	HS: 150-500 m/min, DOC: 0.5-4mm	Electrical, thermal, bearing, decorative
High-Temp Alloys	Inconel 718, Hastelloy, Waspaloy	Very Difficult	HS: 10-30 m/min, DOC: 0.2-1mm	Aerospace, turbine, extreme environment
Magnesium Alloys	AZ31B, AZ91D, WE43	Excellent (with precautions)	HS: 300-1500 m/min, DOC: 1-5mm	Aerospace, racing, electronics (lightweight)

Non-Metallic Materials

Material Type	Specific Varieties	Key Considerations	Applications
Engineering Plastics	PEEK, Delrin, Nylon, PTFE, POM, UHMW	Low thermal conductivity, prone to melting, vibration damping	Medical, bearings, insulators, low friction
Advanced Composites	Carbon Fiber, G10/FR4, Fiberglass	Abrasive, layered structure, delamination risk	Aerospace, sporting goods, electronics
Precision Ceramics	Alumina, Zirconia, Macor	Extremely hard, brittle, specialized tooling required	Semiconductor, medical, wear components
Graphite & EDM Materials	ISO-63, POCO, GrafTech	Dust control, specialized tooling	EDM electrodes, thermal, crucibles

CNC tooling and cutting technology equipment in operation

Precision CNC machining parts and components showing detailed manufacturing quality

CNC machining process and quality inspection procedures

Ordering Process & Lead Times

A. Standard Process Flow

RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications

Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)

Quotation: Detailed pricing including tooling, setup, and piece price

Prototype Phase (if required): Sample production with inspection report

Production Approval: Process validation, inspection plan approval

Manufacturing: Scheduled production with milestone updates

Final Inspection: Complete FAIR or inspection report

Delivery: Packaged per requirements, shipping with tracking

B. Lead Time Guidelines

Order Type	Typical Lead Time	Notes
Prototype/Samples	5-10 business days	Standard materials, simple geometries
Low Volume (1-100 pcs)	10-20 business days	Includes setup and first article inspection
Medium Volume (100-1,000 pcs)	3-4 weeks	Batch production with process optimization
High Volume (1,000+ pcs)	4-8 weeks	Dedicated production runs, tooling optimization
Expedited Services	50-100% premium	Available for urgent requirements

Customization & Special Capabilities

A. Complex Geometries

Eccentric Features: Off-center turning, cam profiles

Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm

Thin-Wall Components: Walls as thin as 0.1mm with proper support

Deep Hole Drilling: Up to 20× diameter depth with gun drilling equipment

Contoured Surfaces: Programmable radius forms, complex profiles

B. Special Processes

Hard Turning: Machining of hardened materials (45-65 HRC)

Polygon Turning: Non-circular forms, hex shapes, special profiles

Burnishing: Diamond or roller burnishing for superior surface finish

Knurling: Straight, diagonal, and diamond patterns

Part Marking: Laser engraving, dot peen marking, serialization

Packaging & Logistics

A. Packaging Options

Standard: Poly bags with labeled partitions in shipping cartons

ESD-Safe: Anti-static packaging for electronic components

Cleanroom: Double-bagged, particulate-controlled for medical/aerospace

VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals

Custom: Foam inserts, vacuum sealing, desiccant packs as required

B. Shipping & Logistics

Export Documentation: Commercial invoice, packing list, certificate of origin

International Compliance: REACH, RoHS, conflict mineral documentation

Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)

Inventory Management: Consignment stock, kanban systems, bonded warehousing

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